The Off Season:  Where Champions Are Made!

                                      by Darren Olson

 

 

Our last race in Port Angeles had just finished and we began thinking on the long drive home that we might just be getting our “home alone” time back.  WRONG!!!  As we finished our last of 3 races in salt water, it was not the time for “Miller Time”.  Now the work was about to begin all over again.  Like most crew members, when I first became involved with a race team I thought my time was needed only on race weekends.  I could just show up Saturday and Sunday morning, get my pit pass and enjoy the weekend.  It wasn’t until this last season that I truly realized hard work and consistency wins championships.

 

Last October we, the UL-72 Miss Boat Electric team, finished the season in second place!  Half of the team wanted to take a few weeks off, spend some time with the family, relax, watch football and catch up on sleep.  I’ll admit I was thinking a little bit like this myself,  but two of us decided  that if we rested now we would lose our positive momentum.  So the next day we started by removing every deck hatch and pressure washing the inside of the boat.  While the messy work was being done outside, the others cleaned out the hauler.  Once the boat dried out we started on our winter plan.

 

When you first began to stare at an unlimited light hydroplane, many hours can be wasted discussing what could and should be done.  Many times I’ve heard people say “Let’s think about it.”  Sometimes you just need to do it and talk while you work.  I’ll admit I didn’t truly understand the amount of time we were about to commit but it just needed to be done.  We usually met at the shop every Tuesday and Thursday from about 5:30 pm until about 10 pm.  Some nights there may have only been 1 person (cold weather usually equated to fewer in attendance...go figure) and at other times there were 7-8 people. 

 

Cleaning and tear down took approximately 3 days.  This included pulling out the motor, inspecting systems (fuel, oil, electrical), deciding what hardware needed to be re-plated, removing the fuel cell, rudder, skid fin, tails, steering cables, canard and linkage, and anything else we could remove with minimal swearing.  I’m amazed, as other teams can also attest, how many problems will show up come spring time when proper cleaning and treatment isn’t done…unless you enjoy the thrill of replacing hose ends, wiring, bearings, bolts, cables, etc…  By this time our primary sponsor Boat Electric, excited by the way the season had ended, requested to have the boat on display at the Seattle Boat Show in January.  I asked our owner Joe Fraundheim if we could repaint the whole boat for the Boat Show since it was beginning to look a bit tired.  His response was “I’ll be at the shop Saturday at 9 am and we’ll make it happen.”  Sure enough, I showed up armed with four Harbor Freight dollies and coffee.  The two of us lifted the boat off the trailer, and flipped it over onto the dollies within 2 hours.  I was impressed how simple the process was.  Now onto the messy stuff.

 

The bottom work took approximately 7 weeks (18 days).  George Greer (long time UL-72 crew member and co-crew chief) and I decided to build a new air trap support angle to replace the one that kept popping loose the last 2 seasons.  The old aluminum angle was about to give way to a more flexible and hopefully stronger carbon fiber angle.  This process involved some very long nights:  laying up the part, trimming/sanding, vacuum bagging it onto the boat and fairing the finished product.  This process alone took approximately 13 days.  While this was happening other crew members removed the steel running plates on the bottom of the sponsons in order to replace broken wood inserts under the plates (a direct result of lack of attention over the years...remember all those salt water races?).  This took approximately 6 days.  The final goal was to sand, prep, paint and buff the bottom of the boat.  This also took approximately 6 days.  November was a few days away and the shop was getting colder and colder each night.  Just like before I called Joe and told him that the bottom was finished and we’re ready to flip the boat back over...”See you Saturday” (another 2 hours). 

 

 

With the bottom completed we could move onto the deck work.  This took approximately 5 weeks (17 days).  I didn’t need a lot of help at the start of this process so the rest of the eager team broke into different directions:  trailer repairs, motor maintenance and systems repairs.  I kept focused on repairing cracks in the deck and preparing the boat for paint.  The trailer became a monster of it’s own.  The axels needed to be replaced, cracks in the frame needed to be addressed, the lights were removed / replaced, the trailer was sanded / repainted and the diamond plating was polished (I didn’t envy those guys).  At any given time there were 2-6 people working hard on the trailer so it would be ready when I had the boat done for placement back onto the trailer.  The temperature continued to drop and we were now nearing December.  If there truly was a Santa Clause I would have wished at this point for lots and lots of kerosene for our heaters...or a better heater.

 

 I still remember the day before painting began.  The trailer was finished enough for us to put the boat on the bunks in order to move across the street to a new building that had a working oil furnace...HEAT!...YEA!  By the time we started to pull the boat out of the shop there was at least 2 inches of snow on the ground.  By the time we moved through the parking lot and across the street there was at least more 2 inches of snow on the boat.  Now we each had a shop to paint in: the old shop to paint the trailer and the new temporary shop to paint the boat.  Both shops were cold and had water dripping from the ceiling.  That weekend was a bit of a blur.  I don’t know if it was the paint fumes or the extremely long hours but by Tuesday everything was painted.  With everyone on board it took 3 days to reassemble the boat (some of the systems went in later after the Boat Show).  It almost felt like race time again as we were putting vinyl back on the boat days before the Boat Show opened.

 

In all the whole process took approximately 800 hours in 40 days.  I don’t know if I ever doubted that we would get the job done.  I was just glad it was over!  After the boat show (and a well deserved rest for the crew) another 275 hours was put into getting the boat ready for Spring Training at Coulon Park on Thursday, April 26.  From that point on the team put in approximately 425 hours in the shop every Tuesday and Thursday as well as all of the time spent at the 8 race sites working to keep the boat in top running condition.  Throughout the season we developed checklists for packing the hauler, tasks to do between every heat and end-of-the-day tasks.  Using these checklists forced us to be consistent each day and ultimately led to earning the National Championship for 2007. 

 

I think back to 4 years ago when George asked me if I would like to work on a race team.  Was it worth it?  Some days I think I was crazy for saying yes, but then I think of all the great race sites I’ve been to...the great crew members I’ve gotten to work with...and all of the other teams and fans I would never have met if I hadn’t said “Sure”  (Winning the National Championship and Driver’s Title with doesn’t hurt either.).  The other day, when we were cleaning the boat after Port Angeles, we were amazed that we won not by being the best at all times or by having the most spare parts but by being consistant and staying relaxed.  Racing is hard work and stuff happens at each race site, but if it isn’t fun…why do it?  See you in 2008!

 

 

 

 

Darren Olson

UL-72 Crew  (Co-Crew Chief)